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CFD Consulting and Thermal Simulation

Understand how fluids move and heat transfers through your design. Our computational fluid dynamics services help identity flow restrictions temperature variations and mixing limitations before you commit to design changes or physical testing From battery cooling to industrial process equipment, we turn simulation results into practical recommendations for product development and operating performance

CFD temperature plots of two globe valves

Simulation Driven Design

Make Better Flow and Thermal Design Decisions

  • Identity Performance Limitations early

    Locate hotspots, uneven flow, stagnant regions and excessive pressure loss under defined operating conditions

  • Compare Design Alternatives

    Assess changes to flow passages, cooling arrangements and equipment geometry against your performance targets

  • Focus Testing and Development

    Identify critical operating cases and measurement locations to support a targeted prototype testing and design verification

Services

Our CFD Consulting Capabilities

Assess fluid flow and heat transfer across products and industrial equipment, using models selected for the engineering question and available data

Temperature plot of the cells and cooling plate in a battery pack

EV Battery and Electronics Thermal Management

  • Battery Pack Temperature Distribution

  • Temperature Response During Charging and Discharging

  • Cooling Plates and Coolant Flow Distribution

  • Power Electronics and Enclosure Cooling

Velocity plot inside a baffled mixing tank with two impellers

Transient Mixing and Agitator Analysis

  • Mixing Time and Concentration Uniformity

  • Impeller and Baffle Configuration

  • Flow Circulation and Stagnant Zones

  • Agitator Torque and Power Requirements

Velocity plot of flow through a wet well

Wet Well Hydraulics and Solids Transport

  • Pump Intake Flow and Vortex Assessment

  • Solids Transport and Deposition Risk

  • Discrete Phase Particle Tracking (DPM)

  • Free Surface and Air Entrainment Analysis

Temperature plot of a flame inside a combustion chamber

Species Transport and Industrial Combustion

  • Reacting and Nonreacting Species Transport

  • Fuel and Air Mixing

  • Burner, Furnace and Reactor Flow

  • Temperature Distribution and Wall Heat Flux

Pressure plot across the tube bundle of a heat exchanger

Heat Exchangers and Industrial Thermal Systems

  • Conjugate Heat Transfer

  • Heat Duty and Outlet Temperature

  • Flow Distribution and Pressure Drop

  • Transient Heating and Cooling

Velocity plot through a centrifugal pump impeller and volute

Industrial Flow and Rotating Equipment

  • Valve Flow Coefficient and Pressure Loss

  • Pump and Impeller Flow Performance

  • Cavitation Assessment

  • Manifold and Piping Flow Distribution

Industrial Applications

Supporting Product and Process Development

  • Automotive & Electric Mobility

    Thermal assessment of battery packs, cooling circuits and power electronics under defined operating loads

  • Process and Energy Industries

    Flow, mixing and thermal analysis for burners, reactors, heat exchangers and associated process equipment

  • Water and Wastewater

    Hydraulic assessment of wet wells, pump intakes, filtration equipment and solids transport

  • Industrial Machinery and Electronics

    Flow and cooling analysis for pumps, valves, rotating equipment and electronic assemblies

A Clear Process for Engineering Decisions

  1. Define the Assessment

    Establish the operating conditions, fluid properties, thermal loads and performance measures that the study needs to address

  2. Build the Flow and Thermal Model

    Prepare the geometry and mesh, then select suitable models for turbulence, heat transfer, rotating motion and any relevant multiphase or reacting flow

  3. Check the Model and Solution

    Review convergence, mass and energy balances and mesh sensitivity. check time-step sensitivity for transient studies and compare with measurements where available

  4. Interpret the Results

    Explain the flow patterns, thermal behaviour and performance limitation in relation to the design requirements

  5. Evaluate Improvements

    Compare agreed alternatives and document recommendations, assumptions and assessment limits

Assess Heat Transfer and Pressure Loss Together

Submerged Tube Bundle Heat Exchanger

Temperature plot along the tubes of a submerged tube bundle heat exchanger

A heat exchanger must achieve ite heating duty within the available pressure budget. CFD connects the temperature rise with flow distribution and pressure loss through the header and tubes

DESIGN FOCUS

Assess changes to the flow path and heat transfer surfaces against both outlet-temperature and pressure-loss targets

Engineering Insight You Can Use

  • Practical Design Recommendations

    Connect the results with feasible changes to geometry, cooling arrangements and equipment Internals, taking manufacturing and assembly requirements into account

  • Clear Technical Reporting

    Understand the modelling approach, critical findings and the design decisions supported by the assessment

  • Deliverables Defined Around Your Needs

    Depending on scope, receive an analysis report, annotated result plots, load-case comparisons and recommendations for design refinement or testing

Speak With an Engineering Specialist
Engineer reviewing a pump model on a CAD workstation

Discuss Your Flow or Thermal Challenge

Share your CAD model, operating conditions and the performance issue you need to resolve. Our team will help define a CFD study suited to your design stage and engineering objectives.

Request a CFD Proposal

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